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Environmental sustainability

Reducing energy consumption and using materials with a lower environmental impact means safeguarding the well-being of people and contributing to the balance of the external environment.
In this perspective we have adopted research and development paths to guarantee environmental responsibility, assessing the environmental impacts of our products throughout their life cycle and their contribution to sustainable building schemes; using raw materials of non-fossil origin, where possible; reducing waste and reusing part of our scraps; optimising packaging and transport.
Our mission is to present the market with high-performance, environmentally attentive and long-lasting products, while continuously developing activities and projects aimed at improving our performance in terms of environmental sustainability.

 

ENVIRONMENTAL PRODUCT DECLARATION

The Environmental Product Declaration, better known as EPD, is an internationally recognized voluntary certification scheme that is part of EU environmental policy.
 
It is a declaration containing clear, understandable, verified and relevant information on the environmental impacts of products and services.

 

Regulated by ISO 14025, the EPD contains declarations that allow the quantification of the environmental impacts associated with a product life cycle, calculated through an LCA assessment. It is a Type 3 ecological label and as such is subject to independent control by a third party.

  Eurobatex certification
  Eurobatex HF certification

We have submitted Eurobatex and Eurobatex HF product ranges to an independent LCA (Life Cycle Assessment). This analysis can be a starting point in terms of research and development to improve the production process of our products with a view to reducing environmental impact.
Thanks to the LCA study, it was also possible to compare the energy consumption required to produce 1 m3 of insulation material with the energy savings resulting from its use.

EPD
EPD
 
The energy consumption necessary for the production of these materials is totally absorbed by the energy savings obtained in the first 96 hours of their use as thermal insulation products over their life- span of 25 years
EPD
 
The use of these materials, over their 25-year life span, prevents the release of 89.740 kg of CO2, which is approximately equal to the emissions of a typical petrol fueled car that travels 7 times the earth's circumference
Values referred to 1 m3 of EUROBATEX and EUROBATEX HF
 

 

EPD
 
We reuse about 50,000 kg of thermal insulating material for the production of sound-absorbing panels

 

green building

Sustainable construction, called ‘Green Building’ in the international jargon, today represents one of the central themes in the world-wide Construction Industry.
This is a much broader concept than simple energy efficiency; which includes topics such as:
Water saving,
The reduction of pollutant emissions,
The use of recovered / recycled materials,
The thermal, acoustic and visual well-being of the occupants,
Site accessibility, alternative transport systems,
Sustainable management of the construction site,
Control and reduction of all the environmental impacts of a building.
green building
In this area, the most widespread and recognized environmental certification protocols are LEED, BREEAM and DGNB

 

BREEAM is one of the most widely used environmental assessment methods for buildings in the world, with more than 200,000 certified buildings. BREEAM is a voluntary certification system, which defines sustainable design, construction and management criteria through pre-established parameters and by reference to recognized standards.
 
In order to quantify the contribution of our products to the process of obtaining BREEAM certification, we have subjected the Eurobatex, Eurobatex HF, Eurobatex SC and Eurobatex LS product ranges to a careful analysis (mapping); the results of which can be found in the following documents.

  Eurobatex mapping
  Eurobatex HF mapping
  Eurobatex SC mapping
  Eurobatex LS mapping

EPD

LEED is a voluntary certification program that can be applied to any type of building (both commercial and residential) and concerns the entire life cycle of the building itself, from design to construction.
The LEED standard is based on a system of prerequisites and credits, divided into categories or families, each based upon the thematic area to which they belong. The prerequisites are mandatory for obtaining the certification; the credits are chosen based on the project objectives and determine the final score obtained by the building, thanks to which the level of certification achieved is established.
 
In order to quantify the contribution of our products to the process of obtaining LEED certification, we have subjected the Eurobatex, Eurobatex HF, Eurobatex SC and Eurobatex LS product ranges to a careful analysis (mapping); the results are available in the following documents.

  Eurobatex mapping
  Eurobatex HF mapping
  Eurobatex SC mapping
  Eurobatex LS mapping

EPD

DGNB, Deutsche Gesellschaft für Nachhaltiges Bauen (German Sustainable Building Council), is one of the most relevant European certification protocols.
It takes into account the entire life cycle of a project and evaluates its overall performance according to the following aspects: environmental, economic and sociocultural quality as well as technical, process and site quality.
The certification system is based on different criteria and indicators and allows the project to achieve a final score and following Platinum, Gold or Silver certification by fulfilling a series of requirements and prerequisites.
In order to provide the contribution of our products to the process of obtaining a DGNB certification, we have subjected the Eurobatex, Eurobatex HF, Eurobatex SC and Eurobatex LS products range to a careful analysis, the results of which can be found in the following documents.

  Eurobatex mapping
  Eurobatex HF mapping
  Eurobatex SC mapping
  Eurobatex LS mapping


  Greencard

 

bim - building information modeling

We provide architectural, engineering and construction (AEC) professionals with digital libraries relating to our products to be used in the BIM digital project models. The BIM design concept is increasingly present in and used for projects that make environmental sustainability a key objective, since of a building model designed in a BIM, it is possible to evaluate its energy and acoustic performance as well as its correspondence with LEED and/or BREEAM criteria and prerequisites.
 
The digital objects contained in the libraries allow to enter and share technical and information data relating to the EUROBATEX thermal insulation products.

 

bim

 

packaging

With a view to monitoring and optimising the energy impacts of our entire process, we have reviewed the number of tubes contained in the packaging for each of our product lines.
More bars per box brings benefits to transporters, as the volume transported is reduced, as well as an advantage to our customers due to less space required for storage and less packaging to dispose of.
In addition, we are paying more and more attention to the materials that make up the packaging itself: the cardboard of our packaging contains a percentage of recycled material and is itself 100% recyclable; we commit to purchase only cardboard packaging that falls within the FSC® (Forest Stewardship Council) forestry certification system; all the plastic bags used for our sheet packaging are produced entirely with 100% post-industrial recycled material.

 

Packaging

 

BIOBASED RAW MATERIALS

Our constant attention to the environment that surrounds us and the commitment to manufacture reliable and high-performance products, have led us to add in some of our formulations non-fossil raw materials. In particular, for all productions of the Eurobatex range, the MCCP plasticizer has been replaced with a bio-based plasticizer.

 

materie prime biobased

 

CIRCULAR ECONOMY

The term Circular economy refers to an economy designed to regenerate by itself; it is therefore an economic system planned to reuse materials in subsequent production cycles, reducing waste to a minimum. There are several methods tp apply a circular economy model to a manufacture activity. One of these involves turning outputs into inputs (a waste product becomes a secondary raw material). Union Foam has committed to this by producing acoustic insulation product (Eurobatex OC) from previous foam waste.

Economia circolare

We use about 50% of our production waste to manufacture Eurobatex OC.
Thanks to the partnership with a specialist third-party elastomeric waste becomes one of the raw materials necessary to the production of sound-proof insulation, a part of which is returned to Union Foam as EUROBATEX OC.
 
This process has a low impact on the environment since re-using FEF waste means saving about 50,000 kg of raw materials, which implies that no energy is spent (about 5.500.000 MJ) and no CO2 emissions are produced in their manufacturing process.

 

INTERMODAL TRANSPORT SYSTEM

For a more efficient use of energy and a reduction of overall emissions along the entire transport chain, we are committed to using an intermodal transport system, which involves the use and combination of different means, such as ship, train or truck, to complete a single freight transport.
The major advantages of intermodal transport are the following:

  • Reduction of road traffic and environmental impact
  • Reduction of costs
  • Reliability
  • Flexibility
  • Sustainability

Trasporti intermodali

 

ECOVADIS

The ESG (Environment, Social and Governance) rating includes a series of assessment elements used in the financial sector to judge the sustainability of investments from an overall company assessment perspective that goes beyond purely economic results. In fact, it expresses a judgement in terms of environmental, social and governance commitment.
For this purpose, we have been assessed by the Ecovadis platform, receiving a score and a detailed assessment of our ESG performance as a result. We consider the result obtained a starting point for defining our current performance, recognising areas for improvement and being able to implement our focus on the issues in question. Our goal is to improve our performance and consequently our rating year by year.


ecovadis

 

CARBON FOOTPRINT

A Carbon Footprint of Organization (CFO) measures and quantifies the greenhouse gas emissions resulting from a company’s activities and assesses its climate impact in terms of kilos of CO2 equivalent (kgCO2eq).
To increase our awareness of the impact of our activities on the climate and the environment and with the aim of reducing it, we carried out an analysis of our Carbon Footprint, reporting emissions of Scope 1 (direct emissions) and Scope 2 (indirect emissions from energy consumption).
From this first analysis on, the reduction of greenhouse gas emissions related to our production activity will be a persistent goal for our organisation.

Carbon Footprint

 

INDUSTRY 4.0

"Industry 4.0" is a national plan that was launched and promoted by the Italian Government in 2016. The concept is based on the idea of a ‘Smart Factory’ which has the following key features:
Smart Production: new production technologies that create collaboration between all the production elements that is co-operation between operator, machines and tools.
Smart Service: consisting of the "IT infrastructures" and techniques that allow systems to be integrated within a company. As well as ‘smart services’ which allow separate companies to interact more efficiently with each other and with the external infrastructure (including road transport, warehouse facilities, waste management centers etc.).
Smart Energy: the creation of better performing systems which have amongst their main objectives the reduction of energy waste according with the established international norms for sustainable energy use.

We are pleased to announce that Union Foam is participating in this innovative project, which guarantees the implementation of high quality Process and Product Quality Control, as well as tracking all significant business activities with the aim of reducing their Environmental Impact.
In fact, we believe that by using the best features of new technology, innovation and human resources, we will be able to ensure better management of the environment for the benefit of present and future generations.